Daily Technology
·22/12/2025
People still want a faster way to put a space station in orbit and private companies keep finding new answers to the technical plus practical problems. Max Space, a small firm in Florida, has just shown its Thunderbird concept - one rocket carries the whole station and once it reaches orbit the structure unfolds into a large living space. The following comparison looks at how Thunderbird departs from the usual pattern of bolting many rigid modules together - it concentrates on how each approach is launched, how each performs but also how easily each can be re tasked once it is flying.
The International Space Station needed more than forty flights and years of orbital assembly. Thunderbird needs one. A standard Falcon 9 fairing is large enough to hold the folded craft - after separation the shell unfolds to 12 360 ft³ (350 m³). One launch means fewer schedules to coordinate, less money spent as well as fewer occasions for something to go wrong during rendezvous or docking.
Older inflatable modules were soft balloons - thunderbird pairs a stiff external skin with an interior that can be taken apart and rebuilt in hours. Racks or floor panels move - the same volume becomes a dormitory, a laboratory or a small factory. Conventional stations change function only - adding another hard segment and each addition demands millimetre perfect alignment in zero-g. Debris-impact tests also life-support checks for Thunderbird are set for 2027; they follow the same safety rules NASA uses for commercial crew vehicles. The baseline layout houses four astronauts, the same head count found in the largest ISS segments - yet the internal layout can be altered far more often.
Because the whole station arrives in one piece and its interior is rearrangeable, a crew can scale activities up or down without waiting for extra modules. A pharmaceutical trial that suddenly needs more bench space can have it by the next day - a manufacturing demonstration that produces dust can be sealed off behind temporary bulkheads. Multi-module stations cannot react that quickly - their floor plans are fixed once the segments are mated. The same flexibility suits lunar or Martian expeditions - instead of designing a new module for every new destination, mission planners can re fit the interior next to send the same hull.
Max Space will fly a prototype in 2027 - the flight will expose the hull to high speed debris impacts and will run the closed loop life-support system for months. Both demonstrations are public plus both match the acceptance criteria NASA and other agencies impose on any commercial habitat meant for humans.
Thunderbird's single launch, re configurable platform shortens the path from contract signature to operational outpost. If the promised tests succeed, the design could shift the default choice for future government but also commercial stations away from the multi module path that has dominated construction since the first Salyut flights.









